Trinity Precision Partners with MachineMetrics for Data-Driven Insights

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Wichita-based Trinity Precision has lengthy served the aerospace trade. With deep roots amongst a number of the nation’s most distinguished names, their dedication to high quality and precision is essential for sustaining security in a extremely regulated trade the place half specification and security are paramount. Trinity serves aerospace firms in want of high-quality components and requiring complicated machine components and assemblies.

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Dedication to Know-how

Know-how is a core element of Trinity’s infrastructure, permitting them to fulfill its trade’s superior tolerance and regulatory necessities. They’ve a meticulous validation and design course of that takes place earlier than manufacturing, and plenty of occasions, these components are new. Lately, Trinity started an initiative to enhance the tools utilization on their store ground to determine bottlenecks, issues, and waste to shut the loop between design and manufacturing.

After they checked out their current components monitoring and knowledge gathering system, the Trinity group realized they’d further work to do in an effort to deliver knowledge seize and insights to the identical stage as the remainder of their operation. Additionally they believed that they might clear up lots of the issues encountered on the store ground by leveraging know-how.

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Based on Trinity president David Could, their earlier system had consisted of a typical guide and fragmented mixture of Excel spreadsheets, paper monitoring, and an ERP system the place knowledge was saved and used for enterprise performance. David and his group believed manufacturing visibility would solely be potential as soon as they’d moved away from guide knowledge assortment, in the direction of an automatic answer with extra actionable knowledge and stories.

Going Stay with MachineMetrics

Many producers utilizing conventional paper-based monitoring usually do not know their precise utilization, or suppose it’s a lot greater. And whereas an ERP will help handle enterprise-level capabilities, it fails to supply deep perception into manufacturing through correct, real-time knowledge.

Realizing this might apply to them, David and his group sought to accomplice with an organization whose experience and platform for capturing very important manufacturing info and evaluation would assist them get management of their knowledge and assist them determine issues that could possibly be improved.

Trinity approached MachineMetrics to discover a answer for his or her conventional knowledge administration and its analytical shortcomings. Based on David, the MachineMetrics gadgets and platform went reside and eradicated the guide system in simply two weeks.

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Discovering Worth with MachineMetrics

With the time-to-value offered by MachineMetrics, Trinity was in a position to dive deep into their knowledge to enhance their general tools effectiveness instantly. David explains the worth of MachineMetrics for Trinity Precision in 3 ways:

Quantification

MachineMetrics allowed Trinity to quantify its downtime to know what was taking place and the associated fee related to every class. Trinity knew it had a whole lot of downtime and had captured as a lot as potential by the outdated system, but it surely was missing. With the actionable insights offered by MachineMetrics, they shortly quantified how a lot of every class contributed to downtime. As a result of the downtime and trigger could possibly be recognized on all value facilities, it allowed administration to know the place to make modifications and what Capex to undertake. It additionally allowed staff to know the associated fee facilities and value losses to empower and embody them in enchancment processes.

Validation

David and his group quickly realized that the MachineMetrics system might additionally assist them validate processes on the store ground. By understanding the issues of every work heart by the information it generated, they might decide what processes have been getting used successfully and which weren’t. For instance, Trinity shortly realized that palletized techniques may benefit from the insights derived from MachineMetrics and optimized extra successfully than single spindle machines. Trinity might now enhance its robotized performance with the information evaluation in hand. And it might additionally develop a more practical Capex plan for the kind of tools to buy going ahead that will ship the most effective tools utilization when partnered with MachineMetrics.

Drawback Identification

As a result of MachineMetrics captures, contextualizes, and standardizes knowledge throughout all makes, fashions, and protocols in real-time, a single model of fact will be achieved. This allowed Trinity to categorize downtime so they might plan course of optimization methods per downtime class. Conventional subjective drawback identification included time-consuming and subjective components comparable to Gemba walks, conversations, observations, and different strategies. These weren’t solely error-prone, however in addition they comprise unintentional biases and assumptions. David and his group felt that knowledge brings fact to the method of problem-solving. This lays naked the primary drawback and permits the corporate to rally assets round that primary downtime concern.

Simply because it did at Trinity Precision, MachineMetrics will be built-in simply into shop-floor environments. Due to its flexibility, it may possibly work throughout new tools with embedded connectivity and legacy tools to unify manufacturing equipment beneath one platform. Intuitive touchpads, interactive dashboards, and un-siloed knowledge permit operators and managers to behave shortly and make higher selections.

With MachineMetrics, processes will be visualized in a means that was not potential with a reactive paper-based monitoring system. The system can be cloud-based, permitting fast updates and lightning-fast evaluation utilizing superior analytics and algorithms. The information assortment and standardization capabilities of MachineMetrics present action-oriented reporting to assist managers perceive tendencies and develop methods for additional enchancment.

The typical MachineMetrics buyer experiences a 20% utilization achieve inside their first month. In partnering with firms like Trinity to assist them succeed, MachineMetrics is main the sector in enabling data-driven manufacturing and significant insights. To learn the way MachineMetrics can empower your organization to make higher selections with manufacturing knowledge, e book a demo right this moment.