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Smoothie blends producer Foga Shakes has undergone a speedy enterprise transformation from a kitchen desk operation to an environment friendly manufacturing firm. MRPeasy has helped to make the transition as easy as a fruit shake.
About Foga Shakes
Foga Shakes is a UK-based prompt smoothie blends producer, based by husband-and-wife Phoebe and Ollie Thirlwell-Pearce in 2019. Their operation began out actually on the kitchen desk the place the primary smoothie mix recipes had been born and produced. As we speak, Foga Shakes has greater than 20 completely different blends out there together with a branded blender system. The corporate operates from a small manufacturing website in Cambridge and has 7 full-time workers. It’s operating as a D2C (Direct-to-Shopper) firm and presents a various vary of merchandise to its rising clientele, from build-your-own bundles to superfood boosters.
On the highway to growing the proper product, Foga Shakes has adopted many modern concepts to make its merchandise scrumptious, wholesome, and sustainable all on the identical time. Proprietor Ollie Thirlwell-Pearce says that their smoothies are usually not merely a tasty fruit drink, however “prompt smoothie blends which might be additionally a high-end, full-spectrum multivitamin that satisfies your entire vitamin and mineral wants plus one among your 5 servings of veg-and-fruit a day. And it’s natural too!” The blends are made utilizing freeze-dried fruit and greens – a course of that stops decomposition and preserves the vitamins of the substances with out the necessity for refrigeration. Vitamin and mineral composition and bioavailability are ensured by an much more modern food-state encapsulation course of. To prime it off, Foga Shakes makes use of 98% natural substances and has adopted a packaging and recycling scheme that makes use of as much as 30 occasions much less plastic than standard smoothie cups.
As the corporate gained a market foothold, manufacturing capability began quickly rising. With this, manufacturing planning, in addition to inventory administration of the operation, grew to become far more advanced. The initially used a number of spreadsheets method rapidly discovered its limits in holding tabs on the rising complexity of the manufacturing course of. Foga Shakes thus got down to discover a software program answer that may set the rising operation on regular tracks.
MRPeasy proved the best companion from day one
Subsequent to the rising quantity of manufacturing, the first cause for locating and implementing an MRP system got here from a necessity for end-to-end traceability. Two-way traceability is a key requirement within the meals sector, serving to to extend buyer satisfaction and security, keep in accordance with manufacturing requirements and greatest practices, and extra. Different causes to decide to an MRP system included a have to extra simply and precisely forecast inventory necessities in addition to to robotically preserve observe of batch numbers. There had been different shortcomings within the previous system as nicely. With all the pieces to realize, Ollie started the seek for the best software program companion.
For the reason that homeowners had no prior expertise with MRP software program, their first transfer was to get acquainted with the numerous out there suppliers by merely googling them. After figuring out a couple of candidates, Ollie spent some time operating a couple of trials and eventually opted for MRPeasy. The important thing promoting level was the software program’s numerous capability for integrations. Foga Shakes’ web site makes use of WooCommerce and the corporate has Shipstation operating their success platform – each absolutely suitable with MRPeasy. The software program’s functionality to simply run necessities forecasts appeared enticing as nicely and the homeowners additionally actually appreciated the title and branding of the software program.
Implementation – a one-man job
Profitable implementation of a producing ERP is a vital step that may make or break the shopper expertise. Whereas there was fairly numerous inputs to key in, equivalent to the numerous completely different substances and suppliers, the method of getting fundamental performance up and operating proved comparatively simple for Foga Shakes. Ollie determined to dive into the intricacies of MRPeasy on his personal and recommends this method of 1 particular person being accountable for the implementation course of to others as nicely. At one level, Foga Shakes’ Operations Supervisor chimed in and collectively they had been in a position to additional step up the performance of the system. One other key takeaway from Ollie’s expertise is to not surrender on the prevailing system unexpectedly and as a substitute run the 2 techniques in parallel for a while – no less than 1-2 months after beginning to use the brand new software program.
As we speak, Foga Shakes is utilizing increasingly more of MRPeasy’s capabilities and additional integrating it with the manufacturing course of. MRPeasy helps to determine what must occur to maximise effectivity.
“It has given us far more environment friendly planning, forecasting, and workflow for certain,” Ollie says. “As with every system, it’s nearly as good as the information you give it. There may be nonetheless stuff to iron out, largely on our aspect, however MRPeasy has positively given us a smoother and simpler course of from forecasting by way of to manufacturing.”
With MRPeasy, Foga Shakes has a agency deal with on managing the manufacturing course of. This has allowed the UK-based agency to focus extra on sourcing and new product improvement for his or her rising clientele.
You may additionally like: Benefits and Disadvantages of Utilizing an MRP System
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